1. Raw Material Preparation and High -Tsub Melting
Txoj Cai:Cov ntaub ntawv nyoos-xws li basalt, dolomite, thiab coke- yog crushed, tshuaj ntsuam xyuas, thiab ntsuas kom raug raws li cov qauv qhia ua ntej ua ntej muab tso rau hauv lub qhov cub tawg (feem ntau yog cupola lossis hluav taws xob cub hluav taws xob).
Technical Highlights:Lub qhov cub kub yuav tsum tau khaws cia saum toj no1,400℃-1,500 degreekom ntseeg tau tias cov ntaub ntawv raw tau hloov pauv mus rau hauv homogeneous molten yaj nrog qhov pom kev viscosity xav tau rau theem tom ntej fiberization.
2. Centrifugal Fiberization (Spinning)
Txoj Cai:Lub molten yaj ntws mus rau qhov siab -ceevcentrifuge(feem ntau yog 4- yob lossis 6- yob spinner). Lub zog centrifugal muaj zog flings lub yaj mus rau hauv micron-loj ntws, uas yog ces txias thiab attenuated los ntawm high-ceev airflow los ntawm ib tug cua nplhaib, tsim mineral fibers nrog diameters ntawm xwb.3–5μm.
Technical Highlights:Thaum lub sij hawm no, phenolic resin binders, dej tshuaj tua kab mob, thiab plua plav- cov roj los tiv thaiv tau ib txhij los ntawm cov nozzles. Qhov no ua kom cov fibers muaj qhov tsim nyog cohesive zog, hydrophobicity, thiab qis - plua plav yam ntxwv.
3. Sau, Pendulum Distribution, thiab tsim
Txoj Cai:
Fiber Collection:Qhov tsis zoo - lub thawv nqus nqus nqus nqus cov fibers mus rau qhov siab - ceev mesh siv los tsim cov ntaub plaub zoo.
Pendulum Distribution (Cov Txheej Txheem Tseem Ceeb):Cov kab niaj hnub siv covTxoj Kev Pendulum. Ib caj npab oscillating faib cov fibers hauv ntau- txheej, ntoo khaub lig-lapped, 3D qauv es tsis yooj yim kab rov tav sedimentation.
Technical Highlights:Qhov kev faib tawm 3D no ua rau muaj txiaj ntsig zoocompressive thiab tensile zogntawm pob zeb wool board thiab tshem tawm cov teeb meem delamination uas muaj nyob rau hauv cov txheej txheem ib txwm muaj. Cov khoom yog ua ntej - nias thiab pleated kom ua tiav qhov xav tau ceev.
4. Kho thiab kho
Txoj Cai:Lub pre- cov ntaub plaub uas xav tau nkag mus rau akho qhov cub, qhov twg muaj roj- raug rho tawm haujlwm lossis hluav taws xob kub- huab cua ncig tswj qhov kub thiab txias (feem ntau nyob ib puag ncig200 degree).
Technical Highlights:Thaum tshav kub kub ua rau cov polymerization thiab kho cov binders ntawm cov fiber ntau, "locking" cov xoob fibers rau hauv lub rooj tsavxwm ruaj khov nrog lub zog tshwj xeeb, ntom, thiab tuab. Ib ntu cua txias ua raws li kom ruaj khov qhov ntev ntawm cov slab.
5. Precision Txiav thiab Post-Kev ua tiav
Txoj Cai:Cov slab kho tau ua tiav los ntawm longitudinal thiab transverse txiav tshuab (flying saws) rau qhov ntev. Cov theem no kuj suav nrog ntug trimming, sanding, thiab profiling (chamfering lossis grooving).
Technical Highlights:Cov cuab yeej siv niaj hnub sivsiab -precision servo tswj tshuab, khaws txiav tolerances nyob rau hauv± 0.5 hli. Cov kab Advanced tuaj yeem ua ke cov tshuab laminating rau txhuas ntawv ci lossis fiberglass cov ntaub so ntswg. Tsis tas li ntawd, kev siv cov khib nyiab sib xyaw ua ke txhawm rau txhawm rau rov ua dua - melting, thaum siab - cov tshuab lim dej ua kom muaj kev ua raws li ib puag ncig.
Cov ntsiab lus:Cov kev trajectory ntawm cov kab ntau lawm yog txav mus rauua haujlwm tas li, siab - muaj peev xwm tso zis(ntau txhiab tons ib xyoos twg),intelligent PLC-raws li automation, thiabqis-emission manufacturing.